Unlike applications in medicine, inspection and parts cleaning where ultrasonic (high frequency sound) waves are applied directly, ultrasonic machining is a metalcutting process that is facilitated by ultrasonic technology. The process, developed by Sauer & Company (Stipshausen, Germany), uses a diamond coated milling, boring or grinding tool, actuated by ultrasonic technology, that can...
Ultrasonic technology machines hard, brittle materials accurately and easily. Ultrasonic machining is an easy-to-use technology that allows a mold manufacturer to machine very hard or brittle materials with flexibility and accuracy. Ultrasonic machining centers can perform both conventional and ultrasonic machining operations. By combining these technologies in one machine, the user ...
Ultrasonic cutters can smoothly cut difficult-to-cut materials. They are small in size and do not require large installation areas. Special equipment is not required for the installation. They are small enough to be hand-held for many operations. They can also be attached to automated machinery arms. Although they may not be familiar to you, they play an active role in the manufacturing pro...
Ultrasonic trimming is the special cutting method to cut materials by the cutter equipped at the toe of the ultrasonic oscillator with 35,000 times/sec. Combined ultrasonic cutter unit is equipped with robots to cut work in 3-D way. While Ultrasonic cutter is already applied in various field, we hereby introduce the method mainly applied for automotive interior material. Namely, it i...
Robotic ultrasonic cutting is a new technology with enormous potential to replace more traditional cutting processes. Ultrasonic cutting is already being implemented in a wide variety of applications all over the world. Robotic ultrasonic cutting differs greatly from other cutting methods. So what is ultrasonic cutting? What is it used for? What are the benefits? What is Robot...
Laser technology has long been considered the most advanced, but with the appearance of new solutions, the effectiveness of the latter is controversial. The contributions of ultrasound technology have made it possible to overcome the constraints posed by the laser in terms of cutting and welding. This ultrasonic technology is a major success, particularly in the plastics, textiles and food ...
WHAT is ultrasonic assembly? The basic principle of ultrasonic assembly is the conversion of standard 50/60 Hz power to 15 kHz, 20 kHz or 40 kHz. This electrical energy travels through a piezoelectric converter. The converter, typically lead zirconate titanate, expands and contracts at the same frequency, converting the electrical energy into high frequency mechanical vibratio...
In Ultrasonic welding, high frequency sound energy is used to bring the joining surfaces of two thermoplastic parts to a molten state where they can be permanently welded together. 1.The horn, under pressure from the assembly stand, contacts one of the two mated plastic parts. 2.Vibrational energy from the horn causes the contacted plastic part to vibrate against its mate. &nb...
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