banner
Products
Home Ultrasonic Welding Machine

Ultrasonic Spot Welding Machine

Complete Functionality of Integrated Functional Elements is Ensured in Ultrasonic Welding of Such Components

Complete Functionality of Integrated Functional Elements is Ensured in Ultrasonic Welding of Such Components

Acoustic frequencies between 16 kHz and 1 GHz are referred to as ultrasound; in industrial settings we call it “ultrasonics”. To clarify: people are able to hear frequencies between 16 Hz and 20 kHz; i.e. the lower frequencies of industrial ultrasonics are audible, especially if secondary frequencies are generated. And what is more, ultrasonics is palpable when touching the weld tool. For ultrasonic welding, the frequency range is between 20 kHz and 70 kHz. Additional fields of application: Imaging ultrasound in the field of medical diagnostics ranges between 1 and 40 MHz. It is not audible or palpable. In the field of industrial material testing, ultrasonics is used at frequencies from 0.25 to 10 MHz.

  • Payment:

    TT, West union, Paypal
  • Product origin:

    China
  • Shipping port:

    Shanghai
  • Product Details

Complete Functionality of Integrated Functional Elements is Ensured in Ultrasonic Welding of Such Components



Specifications:

 

 

                             Gun Type& Cylinder Type

Model

HS-40

HS-35

HS-30

HS-28

HS-20

Frequency

40khz

35khz

30khz

28khz

20khz

Power

500W

500~800w

500~800w

500~800w

500~1000w

Horn

≤10mm

≤10mm

≤10mm

≤12mm

≤13mm

Housing Diameter

44mm

44mm

44mm

44mm

64mm

Weight of welder

1.0kg

1.0kg

1.0kg

1.0kg

1.5kg

Digital generator

Analog generator

 

Gun type: in accordance with the shape design of human body engineering, ultrasonic start switch is located on the trigger, easy to grasp and use the welding operation, especially suitable for horizontal or vertical.

Cylinder type: for the appearance of design straight, ultrasonic start switch is located outside the cylinder, easy welding and hand carried, can also be installed between the on machine, welding operation for each direction.

 

How does ultrasonics work?

Ultrasonic vibrations are mechanical longitudinal waves that:

achieve deformation in plastic materials

cause friction between molecules

The resulting friction heat generates a melt that bonds the joining partners within the molecules.


Friction occurs due to impedances in the material, absorption and reflection of the mechanical vibration:

internal friction in the molecule bond = dissipative work

external friction between joining partners = surface friction


Interior:


Ultrasonics is not only suitable for joining plastic materials with each other, but also for joining plastics and other materials, such as metal, or wood. Even chromium components are suitable for ultrasonic staking. By means of sonotrode grouping, it is also possible to realize particularly demanding joining tasks, such as welding of large instrument clusters. Brilliant surface finish and precise gap control is achieved.


Ultrasonic welding: ultrasonic vibration with ultrasonic welding mould, the ultrasonic welding energy conduction to the plastic surface, resulting in local temperature, so that the plastic surface melting. Under the pressure of the ultrasonic hand, so to weld plastic, beautiful, strong effect.


Ultrasonic implants: the nut screws or other metal into plastic work piece. Ultrasonic energy through the ultrasound machine will be transmitted to the metal. The high-speed vibration and heat, the pressure in the ultrasound machine to make metal objects embedded directly into the plastic inside.

Ultrasonic riveting: the nature of metal and plastic or two different plastic bonding together, can make use of ultrasonic riveting machine, so that the weldment hard brittle, beautiful, strong.

Ultrasonic welding: the use of ultrasound machine small welding head, the two pieces of plastic products into multi-point welding, or welding the first row of teeth on a direct pressure on the two plastic work piece, so as to achieve the effect of ultrasonic welding.


Applications In Automobile:

 

Ultrasonic welding is particularly suitable for:


Joining of injection-molded parts

Embedding of membranes

Embedding of leather, nonwoven materials, and textiles

Staking of different types of materials

Production of form-fit joints by swaging

Inserting of bushes and magnets


Requirements:

 

Components of Ultrasonic Welding (Horn, Booster and Transducer)

They can amplify the amplitude at a particular ratio step by step. For example, the transducer amplitude is 6mm, the booster can amplify it triply to 18mm, and then the horn can make it to 36mm. However, the work life of horn would be shortened with the amplification of amplitude. The required amplitude differs with the welding material.

There are three common horn material:

1.Titanium

high price, excellent performance good toughness and low loss, difficult to be processed;

Its amplitude can reach to 60mm.

2. Aluminum

low price, fast loss, easy to be processed;

Its highest amplitude less than 300mm.

3. Steel

too hard to be made as horn;

its highest amplitude less than 25mm;

It is suitable for cutting but the blowpipe need to be added in for its cooling.

 

 

 


Leave A Message

If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

related products
ultrasonic spot welding machine
20Khz High Power Ultrasonic Spot Welder

Hand held ultrasonic welding machines, also known as portable ultrasonic welding machines,hand held ultrasonic welding machines, handheld welding machine, portable welding machine, ultrasonic spot welding, riveting machines, ultrasonic point welder, can be used for the butt welding of thermoplastics, welding head can also be replaced according to customer demand for riveting, spot welding, embedding, removal process, compared to other traditional crafts (such as adhesive, scald together or screw fastening, etc.), with high production efficiency and welding quality good, environmentally friendly and energy-saving advantages.

hand-held ultrasonic spot welder
Plastic Welding Hand-Held Ultrasonic Spot Welding Equipment

Ultrasonic assembly is the method of choice for many applications in the automotive, appliance, medical, textile, packaging, toy and electronics markets, among others. The basic advantages of ultrasonic assembly - fast, strong, clean and reliable welds - are common to all markets.

35KHZ ULTRASONIC HANDGUN WELDING SYSTEM
35KHZ ULTRASONIC HANDGUN WELDING SYSTEM

35KHZ ULTRASONIC HANDGUN WELDING SYSTEM

Ultrasonic Welding System
Ultrasonic Spot Welding Machine 35Khz For Automotive Parts Assemble Technology

Today ultrasonic welding is used in every industry that processes plastics. Most common uses are in the Automotive, Medical, Textile, Food, Plastics, and Packaging industries.Conforming to the spirit of "Service First", ALTRASONIC provides lifetime maintenance to its products for as long as they are used by customers.

Ultrasonic Welding System
35Khz Handheld Ultrasonic Spot Welding Machine For Auto Interior Parts

Today ultrasonic welding is used in every industry that processes plastics. Most common uses are in the Automotive, Medical, Textile, Food, Plastics, and Packaging industries.Conforming to the spirit of "Service First", ALTRASONIC provides lifetime maintenance to its products for as long as they are used by customers.

ultrasonic spot welding system
High Power Auto/ Manual Ultrasonic Spot Welding System 35kHz Puncture Welder

We can develop kinds of automatic ultrasonic welding production line to meet customers' requirements. Standard ultrasonic welding machine can be divided into table-type and cabinet-type. For cabinet-type, a delicate cabinet type work table in accordance with ergonomics is arranged on the basis of the table-type ultrasonic plastic welder to facilitate operation.

28Khz Ultrasonic Welding Machine With Customized Probe
28Khz Ultrasonic Welding Machine With Customized Probe

This ultrasonic customized welding machine consists of a 28Khz ultrasonic transducer with a booster,a probe whicn design according to customer sample and a 28Khz ultrasonic digital generator.

ultrasonic spot welding machine
Ultrasonic Spot Welding 35kHz Riveting Plastic Assembly for Welding Automotive Parts

Ultrasonic puncture welding is a clean and fast connection method without bolts, welding materials, nails or adhesives. It is a method of using plastic ultrasonic vibration energy to produce plastic deformation on the surface of the workpiece and failure under the pressure surface.

© Copyright: 2021 Hangzhou Altrasonic Technology Co.,Ltd All Rights Reserved

IPv6 network supported

top

Leave A Message

Leave A Message

    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.