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20KHz High Speed Ultrasonic Milling Machining Tool With Special Steel Cutting Blade

20KHz High Speed Ultrasonic Milling Machining Tool With Special Steel Cutting Blade

20Khz High Speed Ultrasonic Milling Machine

  • Item No.:

    HS-M2010
  • Payment:

    T/T, Western Union
  • Product origin:

    CHINA
  • Shipping port:

    Shanghai
  • Product Details

20KHz High Speed Ultrasonic Milling Machining Tool With Special Steel Cutting Blade


Specification:

 

Frequency 20 Khz
Output Power 1000 W
Voltage 220 V
Switch Handle or foot switch
Power Adjusting Step or continuous
Working Time Control 24 Hours
Weignt 30 KG ( Determined by the size of the horn )
Generator Digital Generator

 

Ultrasonic milling has proven to be an effective technique for improving titanium, aluminum and stainless steel workability. Under the action of ultrasonic milling, it has more advantage than the traditional milling. In contrast to the effect of ultrasonic machining aluminum, steel, stainless steel, titanium four metallic materials.Improved surface quality of the most prominent is the titanium and aluminum, can improve the cutting ability of the most prominent is the stainless steel, the quality of the workpiece side is the most significant improvement in steel. In addition, for steel quenching after nearly HRC60, the traditional tool is difficult of steel cutting and processing cost is high, only when its hardness is higher than the work piece tool HRC25 above to processing. However, on the basis of traditional tools added to ultrasound, can greatly reduce the cutting of cutting resistance and improve cutting surface quality, but also increase the service life of the tool at least doubled.

 

 

Principle:

 

Ultrasonic machining process uses a power supply that converts conventional line voltage to 20KHz

electrical energy.

This high-frequency electrical energy is provided to a piezoelectric converter that changes high frequency electrical energy into mechanical motion.

The ultrasonic motion from the converter is amplified and transmitted to the horn and cutting tool.

This causes the horn and attached cutting tool to vibrate perpendicularly to the tool face thousands of

times per second with no side to side motion.

A recirculating pump forces E/Z Pump™ abrasive, suspended in a liquid medium, between the vibrating

tool face and the workpiece. The abrasive particles strike the workpiece at 150,000 times their own weight.

These tiny abrasive particles chip off microscopic flakes and grind a counterpart of the tool face.

 

 

The advantages of ultrasonic machining over ordinary machining:

 

  • Virtually any hard material can be machined
  • Little heat is produced
  • Since the motion of the tool is up-and-down vibration rather than rotation as in traditional machining, the holes cut are not limited to circular shapes but can be any shape. Custom "cookie cutter" tools can cut complicated shapes.
  • good surface finish and higher structural integrity is obtained

 

Applications

 

applying in elaborate processing for various kinds of materials especially fragile rigid material. The milling process by using rotate milling cutter is suit for processing plane, groove, all kinds of form surface (such as spline, gear and thread) and special surface of mould.

Application area: machining industry, machine tool equipment manufacturing

Application occasion: manufacturing enterprise, universities and colleges, scientific research institution, mechanical equipment transformation industry

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Ultrasonic milling has proven to be an effective technique for improving titanium, aluminum and stainless steel workability. Under the action of ultrasonic milling, it has more advantage than the traditional milling. In contrast to the effect of ultrasonic machining aluminum, steel, stainless steel, titanium four metallic materials.Improved surface quality of the most prominent is the titanium and aluminum, can improve the cutting ability of the most prominent is the stainless steel, the quality of the workpiece side is the most significant improvement in steel. In addition, for steel quenching after nearly HRC60, the traditional tool is difficult of steel cutting and processing cost is high, only when its hardness is higher than the work piece tool HRC25 above to processing. However, on the basis of traditional tools added to ultrasound, can greatly reduce the cutting of cutting resistance and improve cutting surface quality, but also increase the service life of the tool at least doubled.

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    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.