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Ultrasonic Spot Welding Machine

Ultrasonic Assembly 35kHz High Power for Welding Plastic

Ultrasonic Assembly 35kHz High Power for Welding Plastic

Today ultrasonic welding is used in every industry that processes plastics. Most common uses are in the Automotive, Medical, Textile, Food, Plastics, and Packaging industries. Conforming to the spirit of "Service First", ALTRASONIC provides lifetime maintenance to its products for as long as they are used by customers.

  • Item No.:

    HS-W35
  • Payment:

    T/T, Paypal, Western Union
  • Product origin:

    China
  • Color:

    Blue and Silver
  • Shipping port:

    Ningbo or Shanghai
  • Product Details


Ultrasonic Assembly 35kHz High Power for Welding Plastic 






Description:


Ultrasonic plastic welding is a state-of-the-art technology used to form a permanent bond. Mechanical vibrations generate frictional heat until the plastic parts reach melting point and can be pressed together. The advantage of ultrasonic plastic welding is that it can be applied to embed metal parts into plastic. Fusing plastic and metal has become an important issue as plastic replaces other materials in the automobile industry. From steering wheels to door panels, the advantages of ultrasonic plastic welding include low cycle times, automation and flexibility. In addition, ultrasonic plastic welding doesn’t damage surface finish because high-frequency vibrations prevent marks from being generated. This is a serious consideration for many car manufacturers because flaws can impact their bottom line.



Application:


Auto parts: bumpers, air filters, car audios, foot pads, door panels, clutch forks

Electric products: humidifiers, chargers, storage battery, telephones, sockets, flash discs

Medical products: leucocyte filters, accurate liquid medicine filters, blood plasma separating cups

Packaging and clothing: valve bags, paper cups, dairy food packing cases, bag belts, zippers

Stationery and toys: ink boxes, file folders, name card holders, albums



Specification:



Item No. HSW20 HSW30 HSW35 HSW40 HSW60
Frequency 20kHz 30kHz 35kHz 40kHz 60kHz
Power 1000W 1200W 1000W 500W 300W-500W
Horn ≤12mm ≤10mm ≤10mm ≤10mm ≤10mm
Housing Diameter 44mm 44mm 44mm 44mm 44mm
Weight of Welder 1.0kg 1.0kg 1.0kg 1.0kg 1.0kg


Competitive Advantage:

 

1. Ultrasonic welding can be applied to a diversity of combination of the material welding, It can not applied for semiconductor materials such as high temperature caused by the pollution and the operation, It is easy to weld the heat conductivity and high conductivity materials like gold, silver, copper, aluminum, etc .

2. The consumption power is small , only for the resistance spot welding 5% left and right sides, weld deformation less than 3-5% , solder joint strength and strength the stability by an average of about 15-20% , on the surface of cleanliness requirements is not high.

3. Ultrasonic welding process is widely used in the microelectronics devices and finishing technology, the most successful application is the integrated circuit element of interconnection and it is used in the electronic aerospace electrical packaging plastic industries.

4. Ultrasonic welding process successfully joins many dissimilar-materials combinations, It welds without filler metals or gases, It is fast and easily automated, Because ultrasonic welding does not require the connective bolts or soldering materials to bind two pieces together, it saves on the manufacturing & production costs.

5. Ultrasonic welding process is ideal because it creates the reliable bonds without introducing any impurities or thermal distortion to the components being joined, The ultrasonic weld dries rapidly because there are no adhesives or solvents to dry and there is no need for the materials to cure.

6. Ultrasonic Welding process offers the clean exteriors of welded parts, The potential manpower savings, The absence of drying time in the jig , the gas tight and it has completely stable, possibility of welding in the presence of the foreign bodies such as the powders and the liquids that are incompatible using any other conventional assembly processes.





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    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.