Advanced Ultrasonic Assisted Machining with Diamond Grinding Tool

Advanced Ultrasonic Assisted Machining with Diamond Grinding Tool

Description:

The Ultrasonic drilling machine is a drilling device that uses vibrations in order to hammer its bit through materials, as opposed to traditional drilling methods. The drill uses a piezoelectric actuator as its source of power, and utilizes a variety of 'horns' to vibrate, or hammer, its bit through the material. It was originally designed to be able to drill through very rigid rock surfaces that would otherwise be damaged by a rotary drill, but has also shown potential usefulness to the field of medicine. It is the specific characteristics of the drill that make it ideal or practical for certain situations.

In ultrasonic machining, the tool oscillates through such a small amplitude (10 microns or less) that the cutting edge remains in the material, and the force and engagement remain relatively constant. Thus, rather than compromising tool life, tool life is enhanced.

In titanium alloy, the class of metal in which the technology has delivered the most benefit, that choice has been shown to come down to a 200 to 400 percent increase in tool life or a 200 to 300 percent increase in metal removal rate

Application:

1. Various kinds of materials especially fragile rigid material.

2. Processing plane, groove, all kinds of form surface (such as spline, gear and thread) and special surface of mould.

3. Application area: machining industry, machine tool equipment manufacturing.

4. Application occasion: manufacturing enterprise, universities and colleges, scientific research institution, mechanical equipment transformation industry.

Parameter:

Item No.: HS-M20

Frequency: 20kHz

Power: 500Watt

Speed: 20,000RPM

Amplitude: 10um or more

Diameter of Horn: 

                          Milling: Φ1-Ф13mm

                          Drilling:Ф2-Ф6mm

Spindle: BT40 / BT50 / R8 / HSK63 / ISO / CAT

(Special spindles are made per request.)

Advantage:

1. Higher efficient machining mode;

2. Less material damage and rim fragments;

3. A high degree of accuracy and surface finish;

4. Lower cutting resistance and thermal deformation;

5. Virtually any hard and brittle material can be machined;

6. A nearly limitless number of feature shapes including round, square, odd-shaped thru-holes, cavities of varying depths, as well as OD-ID features can be machined with high quality and consistency.

Main Parts:

The ultrasonic machining machine consist of three main parts transducer, sonotrode (also called as horn) and generator.

The function of various parts are described below

1. Transducer: The transducer mainly consists of a cylinder which is made up of piezoelectric ceramic. It converts electrical energy into mechanical vibration. Transducer then vibrates sonotrode at low amplitude and high frequency.

2. Sonotrode: It is made of low carbon steel. One end of it is connected with the transducer and other end contains tool. The sonotrode vibrates at low amplitude and high frequency and removes material from the w/p by abrasion where it contacts it.

3. Generator: The generator consists of an electronic oscillator which produces an alternating current at high frequency. The frequency produced is usually in 20kHz in ultrasonic range.

Processing Center:

CE:

Shipping:

Payment:

Quality:

3 times old test to confirm the products is well quality.

20 technician work together , and learn together , to improve our products.

48 hours working time to test the stability of our product before sending out.