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20Khz Ultrasonic Pistol for Drilling Hole in Fabric with Special Horn and Bottom Modle

20Khz Ultrasonic Pistol for Drilling Hole in Fabric with Special Horn and Bottom Modle

20Khz Ultrasonic Pistol for Drilling Hole in Fabric. This is ultrasonic plastic standard welding machine. It can be easily customized to fit the exact specifications of the parts being welded. According to customer's special requirements, we can design the suitable horn and bottom modle to finish welding. 

  • Product origin:

    China
  • Product Details

20Khz Ultrasonic Pistol for Drilling Hole in Fabric with Special Horn and Bottom Modle


Description:

 

Ultrasonic Plastic standard welding machine can be easily customized to fit the exact specifications of the parts being welded. The parts are sandwiched between a fixed shaped nest (anvil) and a sonotrode (horn) connected to a transducer, and a ~20 kHz low-amplitude acoustic vibration is emitted. (Note: Common frequencies used in ultrasonic welding of thermoplastics are 15 kHz, 20 kHz, 30 kHz, 35 kHz, 40 kHz and 70 kHz). When welding plastics, the interface of the two parts is specially designed to concentrate the melting process. One of the materials usually has a spiked energy director which contacts the second plastic part. The ultrasonic energy melts the point contact between the parts, creating a joint. This process is a good automated alternative to glue, screws or snap-fit designs. It is typically used with small parts (e.g. cell phones, consumer electronics, disposable medical tools, toys, etc.) but it can be used on parts as large as a small automotive instrument cluster.

 

Applications:

Toy industry: such as toy gun, water gun, telephone and rag baby etc.

Electronic industry: The gum case of watch, nylon watch band, calculator, sound box wraps hull, cell phone battery etc.

Car industry: Car light.

Pack an industry: Disguise box, PVC packing box, toothpaste tube etc.

General business ware: The typewriter color take, video cassette rack, tape box, computer disk etc.

Specifications:

Model

W-20

W-15

W-H20

W-H15

W-28

Frequency

20KHZ

15KHZ

15KHZ

15KHZ

28KHZ

Output Power

1,500W

2600W

2400W

4200W

800W

Welding Capability

130 m/m φ

160 ~ 200 m/m φ

160 ~ 200 m/m φ

160 ~ 200 m/m φ

8 ~ 20 m/m φ

Dimension

420 x 630 x 920 mm

420 x 630 x 920 mm

420 x 630 x 920 mm

420 x 630 x 920 mm

420 x 630 x 920 mm

Net Weight

95 kg

110 kg

110 kg

110 kg

95 kg

Line Source

220V 10A

220V 10A  / 220V 15A

220V 10A  / 220V 15A

220V 10A  / 220V 18A

220V 5A

Competitive Advantage:

Service: Timely feedback; Free design; 1 year Warranty.

Quality: Full testing before shipping; we reputation from customer.


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Ultrasonic welding is the process by which two pieces of plastic are joined together through the use of high-frequency acoustic vibrations. For the process one half of the component is placed on a fixed anvil and the second half is placed on top. An extension, connected to the transducer on the welding machine, called a “horn” is then lowered down on top of the two components. Once the horn is in place a very rapid low-amplitude acoustic vibration is applied to the moulding in a small welding zone. This vibration causes the acoustic energy to be converted into heat energy and the two components are welded together in a short space of time, typically less than one second.

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 ultrasonic sealing, the heat required for melting is only generated inside the thermoplastic sealing layer. For localized conversion of vibrations to friction heat, the anvil or sonotrode profiles are mostly linear. These profiles ensure focusing of the energy input and therefore short sealing times between 100 and 200 milliseconds.

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