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The origin of ultrasonic atomization

  • 2020-10-23

 

The phenomenon referred to as ultrasonic atomization has its roots in late 19th century acoustical physics, notably in the works of the ubiquitous Lord Kelvin.

 

Simply stated, when a liquid film is placed on a smooth surface that is set into vibrating motion such that the direction of vibration is perpendicular to the surface, the liquid absorbs some of the vibrational energy, which is transformed into standing waves. These

waves, known as capillary waves, form a rectangular grid pattern in the liquid on the surface with regularly alternating crests and troughs extending in both directions.

 

When the amplitude of the underlying vibration is increased, the amplitude of the waves increases correspondingly; that is, the crest become taller and troughs deeper. A critical amplitude is ultimately reached at which the height of the capillary waves exceeds that

require to maintain their stability. The result is that the waves collapse and tiny drops of liquid are ejected from the tops of the degenerating waves normal to the atomizing surface. A useful analogy that helps visualize this process comes from our everyday experience. Ocean waves coming into shore go through a transition from stability on the

open water to instability as they approach shore. The instability is evident as the waves form foamy breakers.

 

The reason for instability in this type of wave is that as it approaches shore, the bottom of the wave contacts the ocean floor and is slowed down by frictional forces. The wave top, on the other hand, continues to move ahead unimpeded. The net result is that the wave topples over. In this process of breaking up, a spray of tiny drops is ejected from the wave surface. Although the mechanisms governing the creation of a spray from capillary and ocean waves differ, the results are similar.

 

 

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