Riveting is used on numerous parts such as door panels, A, B and C columns, rear quarters, cockpit, bumpers etc. Riveting is possible on any material provided that the ultrasonic is applied to the thermoplastic part.
Product origin:
ChinaPlastic Non-destructively Welding Applicating in Auto Ultrasound Riveting Welder PP PE ABS Geogrid Machinery
Specification:
Frequency | 30 Khz |
Output Power | 1000 W |
Voltage | AC220V±10V Or AC110V±10V , 50/60HZ |
Max Current | 15A |
Power Adjusting | Step or continuous |
Horn | ≤10mm |
Weignt | 10-15 KG ( Determined by the size of the horn ) |
Generator | Digital Generator |
Different Types of Horn:
Gun type: in accordance with the shape design of human body engineering, ultrasonic start switch is located on the trigger, easy to grasp and use the welding operation, especially suitable for horizontal or vertical.
Cylinder type: for the appearance of design straight, ultrasonic start switch is located outside the cylinder, easy welding and hand carried, can also be installed between the on machine, welding operation for each direction.
Comptetive Advantages and Disadvantages in Auto Plastic Riveting Welding:
Advantages:Disadvantages:
Limitation of measure, shape and material.(ultrasonic welding for PP, PC, ABS, PA, PS, AMMA plastic).
Applications in Automobile:
Ultrasonic Riveting Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.
Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.
Components of Ultrasonic Welder:
Components of Ultrasonic Welding (Horn, Booster and Transducer)
They can amplify the amplitude at a particular ratio step by step. For example, the transducer amplitude is 6mm, the booster can amplify it triply to 18mm, and then the horn can make it to 36mm. However, the work life of horn would be shortened with the amplification of amplitude. The required amplitude differs with the welding material.
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