Automations and Manually Application of Ultrasonic Riveting welding with Different Frequency and Power

Ultrasonic Riveting welding is an assembly technique for joining two similar thermoplastic com-ponents at localized points with no preformed hole or energy director. Spot welding produces a strong, structural weld and lends itself to large parts, sheets of extruded or cast thermoplas-tic, corrugated thermoplastic board, and parts with compli-cated geometry and hard-to

reach joining surfaces. Most ther-moplastics can be spot welded.

Product origin:
China

Product Details

Automations and Manually Application of Ultrasonic Riveting welding with Different Frequency and Power

Specifications:

Model	HS-40	HS-35	HS-30	HS-28	HS-20
Frequency	40khz	35khz	30khz	28khz	20khz
Power	500W	500~800w	500~800w	500~800w	500~1000w
Horn	≤10mm	≤10mm	≤10mm	≤12mm	≤13mm
Housing Diameter	44mm	44mm	44mm	44mm	64mm
Weight of Welder	1.0kg	1.0kg	1.0kg	1.0kg	1.5kg

Main Advantages :

Maintain the amplitude function automatically
Starting: achieving maximum power with 105msec
Application in riveting, forming and welding
Light weight, easy to take, easy to operate (handheld)
Equipped with welding timer
Easty to set time welding
Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)
FET power output
Automatic resonance

Automobile Carpet Welding Principle:

When the ultrasonic role in the thermoplastic plastic contact surface, it will generate tens of thousands of times per second, high frequency vibration, this high-frequency vibration, ultrasonic energy through the ultrasonic wave transmitted to the mold to ultrasonic welding material surface, it will produce high-temperature materials. Plastic contact surface resulting in rapid melting, coupled with stress, it blend and coagulation, so that to achieve the purpose of ultrasonic welding.

Applications In Automobile:

Ultrasonic Spot Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.

Components and Amplifying Principle:

Components of Ultrasonic Welding (Horn, Booster and Transducer)

They can amplify the amplitude at a particular ratio step by step. For example, the transducer amplitude is 6mm, the booster can amplify it triply to 18mm, and then the horn can make it to 36mm. However, the work life of horn would be shortened with the amplification of amplitude. The required amplitude differs with the welding material.

Hot Tags :

Riveting Welding Machine Ultrasonic Riveting Welder Ultrasonic Plastic Wleding Machine

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Subject : Automations and Manually Application of Ultrasonic Riveting welding with Different Frequency and Power

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