20kHz 70mm Round Model sonic Welding System Ultrasonic Sonotrode Round Die Round Metal Welding Tool

20kHz 70mm Round Model sonic Welding System Ultrasonic Sonotrode Round Die Round Metal Welding Tool

Horn can achieve the maximum amplitude of the welding end face.Tool heads are available with and without amplitude amplification, Plastic welding machine acoustic system tool heads are usually made of aluminum alloy, and the end surface is plated with cemented carbide. Titanium alloy materials can also be used when the power is high. As a result, the fatigue strength of the material is more than twice that of aluminum alloy.  

Parameter reference

Precautions for Ultrasonic Welding Horn:

1. Temperature Control: Maintain proper temperature control during ultrasonic welding to prevent overheating of the horn. Excessive heat can cause deformation or degradation of the horn material.

2. Avoid Contamination: Keep the ultrasonic welding horn free from contamination such as dirt, grease, or other foreign substances. These can affect the frictional heat generated during welding and lead to poor weld quality.

3. Regular Calibration: Periodically calibrate the ultrasonic welding horn to ensure it is operating at the desired frequency and amplitude. This helps maintain consistent weld quality and prevents any deviations.

FOQ

1. When selecting an Ultrasonic Welding Horn, factors such as the shape and size of the horn, its resonant frequency, amplitude, and quality of the weld are crucial considerations. The horn should be designed to suit the specific application and meet the desired welding requirements.5. Can Ultrasonic Welding Horns be customized?
Yes, Ultrasonic Welding Horns can be customized to meet specific welding needs. Customization options include the shape, size, and material of the horn to optimize performance and achieve desired weld quality.

2. How long does an Ultrasonic Welding Horn last?
The lifespan of an Ultrasonic Welding Horn depends on various factors such as the type of materials being welded, the frequency of use, maintenance practices, and the quality of the horn itself. With proper care and maintenance, Ultrasonic Welding Horns can last for thousands of hours of use.

3. What are the advantages of using Ultrasonic Welding Horns?
Ultrasonic Welding Horns offer several advantages, including fast welding speeds, precise and repeatable welding results, minimal part deformation, no additional materials or adhesives required, and the ability to weld complex geometries.