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Ultrasonic milling has proven to be an effective technique for improving titanium, aluminum and stainless steel workability. Under the action of ultrasonic milling, it has more advantage than the traditional milling. In contrast to the effect of ultrasonic machining aluminum, steel, stainless steel, titanium four metallic materials.Improved surface quality of the most prominent is the titanium and aluminum, can improve the cutting ability of the most prominent is the stainless steel, the quality of the workpiece side is the most significant improvement in steel.
Item No.:
HS-M20Payment:
T/T, Paypal, Western UnionProduct origin:
ChinaColor:
Green and BlueProduct weight:
20000gShipping port:
Ningbo or Shanghai
20kHz Ultrasonic milling machine Titanium Alloy for Glass Ceramic Silicon Quartz
Parameter:
| Frequency | 15-21khz |
| Output power | 500watt |
| Voltage | 110V / 220V |
| Dimensions of digital generator | 375*170*330mm |
| Amplitude of the horn | more than 10um |
| Speed | 3000 REV/min |
| Matching horn | Milling cutter: Carbide cutter diameter 2-13 Disc cutter: diameter 50 indexable |
| Weight | 20kgs |
| Connecting horn modle | BT-40 |
Principle:
Ultrasonic machining process uses a power supply that converts conventional line voltage to 20KHz
electrical energy.
This high-frequency electrical energy is provided to a piezoelectric converter that changes high frequency electrical energy into mechanical motion.
The ultrasonic motion from the converter is amplified and transmitted to the horn and cutting tool.
This causes the horn and attached cutting tool to vibrate perpendicularly to the tool face thousands of
times per second with no side to side motion.
A recirculating pump forces E/Z Pump™ abrasive, suspended in a liquid medium, between the vibrating
tool face and the workpiece. The abrasive particles strike the workpiece at 150,000 times their own weight.
These tiny abrasive particles chip off microscopic flakes and grind a counterpart of the tool face.
The advantages of ultrasonic machining over ordinary machining:
1. improve the surface finish grades 1-2;
2. The tool life extended 1-2 times;
3. greatly reduce cutting resistance, there is a significant reduction in the hot chips. From the point of view of single chip color, from blue to purple yellow chips, it took a lot of heat;
4. Virtually any hard material can be machined;
5. Little heat is produced;
6. Since the motion of the tool is up-and down vibration rather than rotation as in traditional machining, the holes cut are not limited to circular shapes but can be any shape. Custom "cookie cutter" tools can cut complicated shapes;
7. good surface finish and higher structural integrity is obtained;
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The excellent ultrasonic control technology can ensure the stability of long-term machining. Frequency scanning and power setting can be completed automatically by controller to improve productivity. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
It works in the same way as ultrasonic welding. This process uses ultrasonic waves to generate low-amplitude high-frequency forces that act as a driving force for the abrasive. This high frequency vibration transfer to the abrasive particles is contained in the abrasive slurry. This causes the abrasive particles to be indented to the brittle workpiece and removed from the contact surface.
Ultrasonic Machining is a new mechanical machining process, which can enhance the milling and drilling performance by high frequency micro vibrations.
High speed ultrasonic rotary milling machine.
Ultrasonic milling equipment can be used for finishing of metal hard materials.
Ultrasonic milling equipment can be used for finishing of metal hard materials.
Ultrasonic vibration cutting is a kind of pulse cutting in micro view.
Ultrasonic milling has proven to be an effective technique for improving titanium, aluminum and stainless steel workability. Under the action of ultrasonic milling, it has more advantage than the traditional milling. In contrast to the effect of ultrasonic machining aluminum, steel, stainless steel, titanium four metallic materials.Improved surface quality of the most prominent is the titanium and aluminum, can improve the cutting ability of the most prominent is the stainless steel, the quality of the workpiece side is the most significant improvement in steel. In addition, for steel quenching after nearly HRC60, the traditional tool is difficult of steel cutting and processing cost is high, only when its hardness is higher than the work piece tool HRC25 above to processing. However, on the basis of traditional tools added to ultrasound, can greatly reduce the cutting of cutting resistance and improve cutting surface quality, but also increase the service life of the tool at least doubled.
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