Ultrasonic automotive wire harness welding machine

The equipment parameters of the 3000W ultrasonic wire harness welding machine are as follows:

HSW2030 basic parameters

Working  Frequency：20KHz

Power  capacity：3000w

Working  air pressure: 0.1-0.6 mpa

Working   voltage：220V  /50Hz

Welder  size：520*200*320mm

Welder weight：30KG

Max  welding section：25 mm²

Ultrasonic wire harness welding machine advantages: 

As more and more automotive wire harness welding manufacturers are changed from the old process soldering to the applicable, the advantages and resistance ratio, the die life is long, and the electrical conductivity after welding is close to zero resistance, which is especially suitable for various motor coil taps. The wire is welded and welded, without any solder, and the fuse is directly welded. By using the principle of ultrasonic welding, the welding enamel wire can be directly welded without having to remove the surface insulating varnish in advance without any solder or auxiliary materials.

The ultrasonic welding portion has a better compactness and is less likely to form voids.

Ultrasonic welding has a very low or nearly zero resistivity and is more conductive and improves durability.

Ultrasonic welding points do not generate heat accumulation, resulting in local temperature rise, resulting in quality hazards such as burning of metal workpieces.

Ultrasonic welding is rarely affected by external factors such as moisture, dust, oil and gas, etc., and it is not easy to cause rust and oxidation of metal parts, resulting in deterioration of electrical conductivity and signal transmission performance.

Ultrasonic welding for metal workpieces, after long-term use, will not cause deterioration of electrical conductivity due to corrosion and oxidation of copper wire inside the solder joints, resulting in functional failure.

Ultrasonic welding minimizes the temperature effect of the material (the temperature of the weld zone does not exceed 50% of the absolute melting temperature of the weld metal), so that it does not change the metal structure, so it is suitable for welding applications in the electronics field.