Magical ultrasonic cutting technology-altrasonic.com

Magical ultrasonic cutting technology

2019-11-29

Cutting process:

The main role of the ultrasonic cutting process is to separate the connected components. The high frequency vibration per second can reduce the pressure on the item to be cut. This results in a neat and clean cutting surface. In practical applications, it is divided into two processes, separated welding and cutting.

Separation welding:

Ultrasonic can cut thermoplastic multilayer textiles, non-woven materials or films into arbitrary shapes, and simultaneously weld along the cutting contour. The thermoplastic fiber content should be at least 20%. The cutting anvil with the corresponding cutting contour is cut by the vibration generated by the ultrasonic system. At the same time, the vibration attenuation causes heat to be generated in the cutting area, thereby welding along the cutting edge.

Cut:

The blade, which is vibrated by ultrasonic waves, quickly and accurately separates the items to be cut with minimal resistance without generating residue. Ultrasound has been used in finished product cutting for many years. When cutting baked foods, energy bars, cheeses, pizzas and other materials, the vibrating (cold) cutting horn reduces the resistance during the cutting process and removes product residues that adhere. The result: a flat, re-cuttable surface without distortion or thermal damage to the product.

Application:

Synchronous edge cutting:

Cutting and sealing are performed and completed simultaneously. Both ends of the welding fiber can be cut simultaneously within one micron, which is a clear advantage in high-quality medical and filtration technologies.

Continuous cutting and sealing:

The advantage of ultrasonic cutting and sealing technology is that it can quickly and accurately seal and cut woven and non-woven fabrics in continuous operation.

Cutting and welding:

Flexible cutting of polymer and textile components must guarantee cutting edges at the fastest speed and accuracy. Ultrasonic treatment is the ideal process in the automotive industry.

Distribution:

Ultrasound cuts the product accurately and quickly with minimal resistance through high-speed vibration, and realizes no residue, no deformation and no thermal damage on the product surface.

Separation of solid materials:

Using ultrasonic frequency to drive the cutter vibration can easily cut into the material, and it is very accurate and saves material.

Cutting solid materials:

Ultrasonic vibration will be transmitted by the welding head to the installed cutting blade to cut different materials cleanly, resulting in perfect cut surfaces, such as carbon fiber or rubber products.