banner
Products
Home

Ultrasonic Machining

high power Ultrasonic machining processing system for milling , drilling

high power Ultrasonic machining processing system for milling , drilling

Ultrasonic milling has proven to be an effective technique for improving titanium, aluminum and stainless steel workability. Under the action of ultrasonic milling, it has more advantage than the traditional milling. In contrast to the effect of ultrasonic machining aluminum, steel, stainless steel, titanium four metallic materials.Improved surface quality of the most prominent is the titanium and aluminum, can improve the cutting ability of the most prominent is the stainless steel, the quality of the workpiece side is the most significant improvement in steel. 

  • Item No.:

    HS-M20
  • Payment:

    T/T, Paypal, Western Union
  • Product origin:

    China
  • Color:

    Green and Blue
  • Product weight:

    20000g
  • Shipping port:

    Ningbo or Shanghai
  • Product Details

 

high power Ultrasonic machining processing system for milling , drilling

 



Parameters:

 Frequency  15-21khz
 Output power  500watt
 Voltage  110V / 220V
 Dimensions of digital generator  375*170*330mm
 Amplitude of the horn  more than 10um
 Speed   3000 REV/min
 Matching horn

 Milling cutter: Carbide cutter diameter 2-13

 Disc cutter: diameter 50 indexable

 Weight  20kgs
 Connecting horn modle  BT-40

 

 

Principle:

 

Ultrasonic machining process uses a power supply that converts conventional line voltage to 20KHz electrical energy.

This high-frequency electrical energy is provided to a piezoelectric converter that changes high frequency electrical energy into mechanical motion.

The ultrasonic motion from the converter is amplified and transmitted to the horn and cutting tool. 

This causes the horn and attached cutting tool to vibrate perpendicularly to the tool face thousands of times per second with no side to side motion. 

A recirculating pump forces E/Z Pump™ abrasive, suspended in a liquid medium, between the vibrating tool face and the workpiece. The abrasive particles strike the workpiece at 150,000 times their own weight. 

These tiny abrasive particles chip off microscopic flakes and grind a counterpart of the tool face.


The advantages of ultrasonic machining over ordinary machining:


  •  improve the surface finish grades 1-2;
  •  The tool life extended 1-2 times;
  •  greatly reduce cutting resistance, there is a significant reduction in the hot chips. From the point of
  •  view of single chip color, from blue to purple yellow chips, it took a lot of heat.
  •  Virtually any hard material can be machined
  •  Little heat is produced
  •  Since the motion of the tool is up-and-down vibration rather than rotation as in traditional machining, 
  •  the holes cut are not limited to circular shapes but can be any shape. 
  •  Custom "cookie cutter" tools can cut complicated shapes.
  •  good surface finish and higher structural integrity is obtained

 

Leave A Message

If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

related products
ultrasonic assisted milling machine
Advanced Technology Rotary Ultrasonic Assisted Machining for Hard and Brittle Material

During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion.  The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.

Non-contact Ultrasonic Machining
Good Surface Finish HSK63 and R8 Ultrasonic Spindle for CNC Ultrasonic Milling & Dilling Machine

During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion.  The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.

Non-contact Ultrasonic Machining
30000RPM Non-contact Inductive Transmission Ultrasonic Milling and Drilling

During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion.  The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.

Ultrasonic Super-hard Material Machining
HSK63 R8 BT40 BT50 Spindle Ultrasonic Super-hard Material Machining

Customized Knife Handle Ultrasonic Vibration Spindle With Power Control 

ultrasonic assisted milling machine
Rotary Ultrasonic Vibration Assisted Machining With CAT40 Spindle Type

Ultrasonic machining (UM or USM) is a non-thermal, non-chemical and non-electrical process that keeps the chemical composition, material microstructure and physical properties of the workpiece constant. Sometimes referred to as ultrasonic impact grinding (UIG) or vibratory cutting, this process can be used to create a variety of complex features in advanced materials.

Ultrasonic Machining Center
High Precision and High Efficient Process Ultrasonic Machining Center with BT40 and BT50 Spindle

Customized Knife Handle Ultrasonic Vibration Spindle With Power Control 

Ultrasonic Drilling Equipment
Non-contact Ultrasonic Drilling Equipment Machining Tungsten Carbide

During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion.  The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.

ultrasonic assisted milling machine
High Power Ultrasonic Assisted Machine for Milling Grinding Drilling with Multi Edges Cutter Tool

Ultrasonic Assisted Machine for Milling Grinding Drilling with Multi Edges Cutter Tool

© Copyright: 2024 Hangzhou Altrasonic Technology Co.,Ltd All Rights Reserved

IPv6 network supported

top

Leave A Message

Leave A Message

    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.