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Ultrasonic Plastic Welding Machine

ABS PP Ultrasonic High Frequency Plastic Welder Plastic Welding Machine For PSA Grading Card Plastic Slabs Case Sealing

ABS PP Ultrasonic High Frequency Plastic Welder Plastic Welding Machine For PSA Grading Card Plastic Slabs Case Sealing

Place of Origin:Zhejiang, China
Brand Name:Altrasonic
Condition:New
Voltage:220V
Frequency:35kHz±500Hz, 35kHz±500Hz
Welding Area:OEM
Dimensions:440mmx205mmx140mm
Usage:Plastic Welding
Warranty:1 Year, One Year
After-sales Service Provided:Free spare parts, Online support, Video technical support
Key Selling Points:Long Service Life
Applicable Industries:Machinery Repair Shops, Manufacturing Plant, Other
Weight (KG):68 KG
Power (kW):1200W
Marketing Type:Hot Product 2023
Machinery Test Report:Provided
Video outgoing-inspection:Provided
Product name:Ultrasonic Plastic Welding Machine
Application:Plastic Welding
Certificate:CE
Horn working face size:10mm in diameter
For Application Range:PVC PP PPR PE EVA ABS
Power supply:220V, 50HZ, 10A.


  • Item No.:

    HS-W35A
  • Payment:

    T/T, West union, Paypal
  • Product origin:

    China
  • Shipping port:

    Hangzhou or Shanghai
  • Lead Time:

    7
  • Product Details


35khz Ultrasonic Plastic Welding Machine



Specification:

 

Item No HS-W35A
Frequency 35kHz
Power 1200W
Dimensions
440mmx205mmx140mm
Horn working face size 10mm in diameter
For Application Range
PVC PP PPR PE EVA ABS
Power supply 220V, 50HZ, 10A.


Description:


Ultrasonic welding equipment fit the exact specifications of the parts being welded. The parts are sandwiched between a fixed shaped nest (anvil) and a sonotrode (horn) connected to a transducer, and a ~20 kHz low-amplitude acoustic vibration is emitted. (Note: Common frequencies used in ultrasonic welding of thermoplastics are 15 kHz, 20 kHz, 30 kHz, 35 kHz, 40 kHz and 70 kHz). When welding plastics, the interface of the two parts is specially designed to concentrate the melting process. One of the materials usually has a spiked energy director which contacts the second plastic part. The ultrasonic energy melts the point contact between the parts, creating a joint. This process is a good automated alternative to glue, screws or snap-fit designs. It is typically used with small parts (e.g. cell phones, consumer electronics, disposable medical tools, toys, etc.) but it can be used on parts as large as a small automotive instrument cluster.


Advantage:

 

1. Ergonomic design

2. Can be controlled manually, or by foot switch

3. The blade is not sharp, safe and durable


Equipment maintenance:


1. Attention should be paid to the following matters when repairing ultrasonic generator (driving power supply).

Turn off the vibration power supply and remove the power plug. Remove the cover and discharge the large electrolytic capacitor. There is also high voltage residual electricity on the transducer. It should also be discharged (directly connected to the positive and negative poles with wires).

2. grounding to be thorough.

3. Confirm whether the power switch is OFF before connecting the power plug.

4. In order to prevent hearing damage during vibration, the processor should use hearing protector.





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Ultrasonic welding is the process by which two pieces of plastic are joined together through the use of high-frequency acoustic vibrations. For the process one half of the component is placed on a fixed anvil and the second half is placed on top. An extension, connected to the transducer on the welding machine, called a “horn” is then lowered down on top of the two components. Once the horn is in place a very rapid low-amplitude acoustic vibration is applied to the moulding in a small welding zone. This vibration causes the acoustic energy to be converted into heat energy and the two components are welded together in a short space of time, typically less than one second.

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 ultrasonic sealing, the heat required for melting is only generated inside the thermoplastic sealing layer. For localized conversion of vibrations to friction heat, the anvil or sonotrode profiles are mostly linear. These profiles ensure focusing of the energy input and therefore short sealing times between 100 and 200 milliseconds.

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    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.