English
Riveting is used on numerous parts such as door panels, A, B and C columns, rear quarters, cockpit, bumpers etc. Riveting is possible on any material provided that the ultrasonic is applied to the thermoplastic part.
Product origin:
ChinaPortable High Perfomance Auto Dashboard Servo 35Khz Ultrasonic Analog Riveting Welder
Specification:
| Frequency | 35 Khz |
| Output Power | 800 W |
| Voltage | AC220V±10V Or AC110V±10V , 50/60HZ |
| Max Current | 15A |
| Power Adjusting | Step or continuous |
| Horn | ≤10mm |
| Weignt | 10-15 KG ( Determined by the size of the horn ) |
| Generator | Digital Generator |
Advantages and Disadvantages of Ultrasonic in Auto Industry:
Advantages:
Disadvantages:
Limitation of measure, shape and material.(ultrasonic welding for PP, PC, ABS, PA, PS, AMMA plastic).
Affacting Factors in Dashboard Welding:
With the amplitude, the higher the amplitude, the higher the temperature rise. The pressure is applied to the molded article using a cylindrical gaze. General compressed air pressure is 0.1-0.3MPa (pressure gauge), sometimes higher. But if the use of high pressure, it will hinder the cylindrical vibration.
The welding time varies depending on the material and the shape of the product. The welding time of some molded articles is only 0.2 seconds. Over time will cause excessive welding and produce a lot of flash and bubble, resulting in poor airtight, must pay attention. Cooling (holding) time For crystalline plastic, if the temperature below the melting point, the connection will be solidified, usually the pressure time is maintained between 0.1-0.2 seconds. AMMA plastic).
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Hand held ultrasonic welding machines, also known as portable ultrasonic welding machines,hand held ultrasonic welding machines, handheld welding machine, portable welding machine, ultrasonic spot welding, riveting machines, ultrasonic point welder, can be used for the butt welding of thermoplastics, welding head can also be replaced according to customer demand for riveting, spot welding, embedding, removal process, compared to other traditional crafts (such as adhesive, scald together or screw fastening, etc.), with high production efficiency and welding quality good, environmentally friendly and energy-saving advantages.
Ultrasonic assembly is the method of choice for many applications in the automotive, appliance, medical, textile, packaging, toy and electronics markets, among others. The basic advantages of ultrasonic assembly - fast, strong, clean and reliable welds - are common to all markets.
35KHZ ULTRASONIC HANDGUN WELDING SYSTEM
Today ultrasonic welding is used in every industry that processes plastics. Most common uses are in the Automotive, Medical, Textile, Food, Plastics, and Packaging industries.Conforming to the spirit of "Service First", ALTRASONIC provides lifetime maintenance to its products for as long as they are used by customers.
Today ultrasonic welding is used in every industry that processes plastics. Most common uses are in the Automotive, Medical, Textile, Food, Plastics, and Packaging industries.Conforming to the spirit of "Service First", ALTRASONIC provides lifetime maintenance to its products for as long as they are used by customers.
We can develop kinds of automatic ultrasonic welding production line to meet customers' requirements. Standard ultrasonic welding machine can be divided into table-type and cabinet-type. For cabinet-type, a delicate cabinet type work table in accordance with ergonomics is arranged on the basis of the table-type ultrasonic plastic welder to facilitate operation.
This ultrasonic customized welding machine consists of a 28Khz ultrasonic transducer with a booster,a probe whicn design according to customer sample and a 28Khz ultrasonic digital generator.
Ultrasonic puncture welding is a clean and fast connection method without bolts, welding materials, nails or adhesives. It is a method of using plastic ultrasonic vibration energy to produce plastic deformation on the surface of the workpiece and failure under the pressure surface.
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