Robotic Ultrasonic Cutter with Smooth and Precise Edge for Plastic Deburring & Trimming

Robotic Ultrasonic Cutter with Smooth and Precise Edge for Plastic Deburring & Trimming

Description:

Robotic ultrasonic cutting is a new technology with enormous potential to replace more traditional cutting processes. Ultrasonic cutting has already being implemented in a wide variety of applications all over the world. Ultrasonic Cutters do not emit noise, smoke and cause air contamination. Thus, ultrasonic cutting is an environment- friendly processing method. Ultrasonic cutting to generate a precise cut with clean edges. Cutting is done without any pressure on the material. Process times are extremely short and energy consumption is low. 

Specification:

Model: HSPC30

Frequency: 30 KHz

Power: 200W

Power supply: 110V/220V

Knife: Replaceable

Material of cutter: Magnesium alloy, titanium alloy, stainless steel

Generator size: 452 x 180 x 100mm

Length of cable: 3m

Outer skin: Aluminum

Accessory: Foot switch1pc, cut blade 5pcs, 1.5mm special hex wrench 1pc, screw

M3×4L 2pcs

Application:

Low pressure mold trimming

Non-woven carpet/fabric cutting

Instrument panel kiss cutting

Molded plastic part flash trimming and edge chamfering

Automotive interior components such as door trim, steering wheels, instrument panels, consoles and HVAC molded components

Most all injected, vacuum, rotational or blow molded parts for general industry usage

Advantages:

Robotic ultrasonic cutting is great for many different applications and provides numerous benefits over more traditional cutting methods.

Ultrasonic cutting technology is quite different from other cutting techniques. Because of this, it has found widespread use in the industrial sector and will likely continue to grow in popularity due to the many benefits it provides.

Process flexibility

Enhanced precision

Cleaner cuts

Reduced operating costs

Energy efficient

Improved worker safety

Clean and Eco-Friendly

Eliminates swarf, noise, burnt edges, flue gases or moisture penetration

No water waste disposal

Small footprint

Why choose Altrasonic:

1. Cost-benefit, we will work out the best program with reasonable price for you after testing. we also have one year warranty for none human damage, in this period factory will responsible for all damages. After warranty, we will offer repair and new spare parts for customer with economical price. 

2. Purchase process is very convenient and efficient, we will deal with customer’s case within 24 hour, and it often take 3-4 days to delivery goods from here to your company via international express. Our general lead time is around 7-15days.

 3. Strictly quality control, our product will do 3 times aging test and 48 hours working time for stability test before sending out.

FAQ:

1.  How does the ultrasonic cutter work?

The ultrasonic cutter is composed of a "transducer" that generates vibration and an "oscillator" that drives the transducer. A piezoelectric element is used for the transducer. When voltage is applied, the piezoelectric element displaces the transducer by a few micrometers. Periodically applying voltage generates vibration. Each object has its special frequency, by which the object is stable and easy to vibrate. By adding an external force that corresponds to that special frequency, a small force can obtain a large vibration. This phenomenon is called resonance. In the ultrasonic cutter, the piezoelectric element generates a force that resonates the whole body, from the transducer to the blade tip, generating a large vibration at the tip. The oscillator periodically generates voltage to resonate and drive the transducer. Using a component of the ultrasonic cutter called the horn to wring the cross-sectional area, from the piezoelectric element to the blade tip, can obtain a larger vibration.

2. Manufacturing examples:

The HSPC30 is designed to be built into apparatuses, such as robots and automated machines, as a cutting tool for cutting and deburring.
ON/OFF operation and amplitude change can be performed from the outside. The HSPC30 can output error signals, such as overload notifications. (Specifications vary according to the model.)

It can be used to:

+ Cut vehicle interior materials
+ Cut carbon fiber prepreg for aircrafts
+ Debur and gate-cut resin-molded products

+ Half-cut multilayer materials

    It can also be used easily as a hand tool

Other examples of how the HSPC30 can be used:

+ To clean fossils
+ To cut breads
+ To cut geological sections (clay layers)
+ To remove rust, paint, and extraneous matter
+ To edge process film materials

(rounding of angular parts)

3. What is required for running and maintenance?

Blades, blade holders, and square-headed screws are expendables. The blade should be changed when it is broken or worn. We recommend changing the blade holder once every three months−two years, depending on usage. The blade attachment screw should be changed when the blade is changed, or at least once a month. For maintenance, the slit part of the blade holder should be cleaned when the blade in changed, and the oscillator filter should be cleaned once a month.

4. Is continuous use possible?

When general ultrasound processing tools are continuously used for a long period of time, heat accumulates in the transducer and the jointing section of the blade and results in malfunction. Altarsonic's transducer can be continuously used for a long period of time by supplying air for cooling.

5. How can I select a model suitable for my work?

When selecting a model, our special staff will propose the mode most suitable for your work based on the characteristics of the work and the thickness of the material to be cut. Combining blade with frequency requires technical skills and experience. Please feel free to contact us. Free test cutting is also provided.