Ultrasonic cutting system installation and commissioning:
1. Regularly check the tightness of the transducer, the booster
and the cutting blade and the tightness of the clamping point (one week);
2. Verify the power of the empty load. If it is larger than
15%, the system should be inspected (connected, tightened, clamped);
3. Press the TEST button periodically to check;
4. When the cutting rubber is burred and not smooth, the
cutting speed should be reduced or the
cutting angle should be adjusted; when the cutting rubber is burnt, smoke,
increase the speed, adjust the cutting angle or reduce the gain;
5. When any part of the system is damaged, it should be
replaced in time to avoid damage to the entire system;
6. The cutting blade is recommended to cool;
7. Regularly clean the cutting knives to prevent excessive
sticking;
8. When cutting, it is forbidden to touch the tip of the
knife with your fingers.
The common faults and solutions for ultrasonic cutting
system:
No ultrasonic waves
1. Check
the line and activate the signal plug.
2 Whether the start signal relay in the control cabinet works
normally;
3 Whether the transducer is normal;
4 Whether the power generator is normal (there are 3 fuses
outside the power generator, there are 2 fuses inside, use the multimeter to
measure whether it burns out, usually it is because the fuse is burnt out);
5 amplitude modulators and cutting knives are generally not
easily damaged.
The cutting knife does not move
1 Whether the limit has a signal;
2 Whether the cutting knife sets the speed;
3 Observe whether the inverter has a frequency output.
How to solve the burr and charring after cutting the
rubber
1. If cutting rubber produce burrs, please reduce the
cutting speed or adjust the angle;
2. If cutting rubber produce charring or smoke, please
increase the speed or adjust the angle, reduce the gain (generally need special
tools to adjust the gain).