Automobile sound insulation cotton, sound absorbing cotton felt ultrasonic welding process
The automobile ultrasonic
sound-absorbing cotton and sound-absorbing cotton felt ultrasonic welding
technology is widely used in the automobile industry. There are automobile
trunk spare tire cover sound-insulating cotton, automobile center console
sound-proof cotton, automobile engine cover noise-proof cotton, automobile
trunk sound-proof cotton, Ultrasonic welding of automobile wheel covers,
soundproof cotton, etc. Replace the original adhesive rubber insulation process
with ultrasonic technology. The ultrasonic sound insulation cotton welding
machine includes hand-held ultrasonic welding machine manual spot welding,
multi-head ultrasonic welding machine and robot ultrasonic welding machine.
Automobile sound insulation
cotton welding is similar to automobile sound-absorbing cotton, automobile
sound insulation felt, automobile vibration isolation pad, automobile sound
insulation block silencer block, automobile non-woven insulation pad,
automobile sound insulation board, automobile carpet, automobile cotton felt
and the like.
Three ways of ultrasonic welding of automobile
sound insulation cotton
1. Handheld ultrasonic sound insulation cotton welding
Welding soundproof cotton with hand-held ultrasonic welding machine is widely used, low cost, simple operation, and relatively laborious.
There are two types of ultrasonic welding machines, hand-held
and hand-held, with 28K ,30K,35K and 40K frequency.
Ultrasonic molds are generally made of aerospace aluminum,
and the surface of the mold can be hard oxidized to be more wear-resistant.
2. Multi-head ultrasonic sound insulation cotton welding
When the output of the sound-insulating cotton can not be
satisfied by the hand-held ultrasonic welding machine, it can be selected by
welding with a multi-head ultrasonic welding machine, the welding efficiency
and quality can be improved, and the relative cost will be relatively high.
The multi-head ultrasonic welding machine can use domestic or
imported systems. The more the corresponding generators, the shorter the
welding time. The welding heads with relatively close distance can be welded
with ultrasonic mother-child. The defect of the multi-head ultrasonic welding
machine is that it cannot match other sound-insulating cotton welding products.
3. Robotic sound insulation cotton ultrasonic welding
Robotic sound insulation cotton welding requires only one
robot, one set of bottom mold tooling, and one set of ultrasonic components.
The advantage of robotic sound insulation cotton welding is that it can match
multiple sound insulation cotton products. It only needs to change the bottom
mold tooling and robot program to improve the welding efficiency. By adding
robots, the disadvantage is that the one-time cost is relatively high.
Automobile sound-insulating cotton and sound-absorbing cotton
are widely used in the whole automobile. Nowadays, they are basically welded by
ultrasonic technology. At the beginning, they are first welded with a hand-held
ultrasonic machine. The output will be selected by ultrasonic multi-head
welding machine or robotic ultrasonic welding machine. . The specific process
should be selected according to the actual situation of the customer.
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