Ultrasonic Dicing For Kinds Material

Product Details

Ultrasonic Dicing For Kinds Material

 

Minimum Order Quantity:

1 Set

Price:

Ask for quote

Packaging Details:

Wood case

Delivery Time:

In 7 Working Days 

Payment Terms:

T/T, WESTERN UNION

Supply Ability:

100 Sets/Month

 

 

Description:

Dicing with ultrasonic technology has been developed as a new application to support the processing of electronic components (ceramic parts) and optical devices (optical disc parts, optical transmission parts). Using ultrasonic technology will enable the processing of materials such as glass and ceramics, which until now have been difficult to cut with a blade.

Issues when processing difficult to cut materials

When blade dicing difficult to cut materials such as glass, ceramics, metal and resin, the following issues can occur.
  1. Process current will increase due to the occurrence of blade glazing*1 and blade loading*2. If process current increases*3, various problems occur such as increased chipping and burring, blade breakage, abnormal blade wear and workpiece burning.
*1 The grit on the blade tip wears down and new grit does not become exposed. In this situation, the blade can not process normally.
*2 Workpiece cutting scraps and tape adhesive coat the blade tip and prevent the exposure of the grit. Similar to blade glazing, the blade can not process normally in this situation.
*3 The process current increases even if finer grit is used or the feed speed is increased. An increase in process current can be confirmed by an increase in the spindle current value.
  1. The usable blade variety is limited. Since it is necessary to select a bond that will appropriately wear to prevent blade glazing and loading, it is difficult to use a bond other than a resin. In addition, when selecting a grit size, it is necessary to use a comparatively large grit size from #320 to #600.
Dicing with ultrasonic waves has been developed as one countermeasure for blade dicing issues with difficult to cut materials described above.

Ultrasonic cutting advantage and features:

1.Cut the material quickly and precisely

2.Smooth and traceless cutting edge

3.Powerful, effective realiable

4.Low cost, easy operator. An operator only handle the probe and step the foot switch .So anybody can use it easily.

FREQUENCY

30Khz

POWER

500W 800W

INPUT

AC110-240V, 50/60Hz

POWER CONTROLLER

stepping or continuous

MATERIAL OF CUTTING HEAD

aluminum alloy, stainless steel, titanium alloy, alloy steel.

MACHINE WIGHT

4 kg-16KG

ACCESSORIES

foot switch, additional blade

COOLING DEVICE

compressed air mouth can be installed.

CABLE LENGTH

2M or customized

FOOT SWITCH

available

 

Applications:

1. For thermal plastic gate cutting and flush cutting. 

2. For non-woven or woven cutting,textile cutting, fabric cutter, curtain cutting,window blind fabric
3. For rubber, PVC, leather plastic, cardboard, acrylic, polyprolene and so on cutting.
4. For tape and film cutting .
5. For paper cutting,printing industry cutting.

6. For package material cutting

7. For  the automotive industry cutting

 

PreviousCompact Ultrasonic Hand-held Cutting Unit For Cutting Of Fabrics, Non-woven Materials, Foils

Next40kHZ Portable Handheld Ultrasonic Cutter

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