Three Shafts Car Door Panel Ultrasonic Riveting Welding Equipment 28khz Robotic Operation

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Product Details

Three Shafts Car Door Panel Ultrasonic Riveting Welding Equipment 28khz Robotic Operation


Specification: 


Frequency 28 Khz
Output Power 1000 W
Voltage AC220V±10V Or AC110V±10V , 50/60HZ
Max Current 15A
Power Adjusting Step or continuous
Horn ≤10mm
Weignt 10-15 KG   ( Determined by the size of the horn )
Generator Analog Generator


Different Applications of Ultrasonic Welding:


Ultrasonic riveting: the nature of metal and plastic or two different plastic bonding together, can make use of ultrasonic riveting machine, so that the weldment hard brittle, beautiful, strong.

Ultrasonic welding: the use of ultrasound machine small welding head, the two pieces of plastic products into multi-point welding, or welding the first row of teeth on a direct pressure on the two plastic work piece, so as to achieve the effect of ultrasonic welding.

Ultrasonic implants: the nut screws or other metal into plastic work piece. Ultrasonic energy through the ultrasound machine will be transmitted to the metal. The high-speed vibration and heat, the pressure in the ultrasound machine to make metal objects embedded directly into the plastic inside.


Comptetive Advantages and Disadvantages in Auto Door Panel Riveting:

Advantages:

  • light weight, easy to take, easy to operate (handheld)
  • Equipped with welding timer
  • Application in riveting, forming and welding
  • Easty to set time welding
  • Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)
  • FET power output
  • Automatic resonance
  • Maintain the amplitude function automatically
  • Starting: achieving maximum power with 105msec.

Disadvantages:

Limitation of measure, shape and material.(ultrasonic welding for PP, PC, ABS, PA, PS, AMMA plastic).


Applications in Automobile:


Ultrasonic Riveting Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on. 

Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.


Components of Ultrasonic Welder:


Components of Ultrasonic Welding (Horn, Booster and Transducer)

They can amplify the amplitude at a particular ratio step by step. For example, the transducer amplitude is 6mm, the booster can amplify it triply to 18mm, and then the horn can make it to 36mm. However, the work life of horn would be shortened with the amplification of amplitude. The required amplitude differs with the welding material.

PreviousPlastic Non-destructively Welding Applicating in Auto Ultrasound Riveting Welder PP PE ABS Geogrid Machinery

Next30Khz Pen Type Ultrasonic Riveting Welder with Metal Shell or Nylon Shell Selection

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