Manual 30khz Ultrasonic Puncture Welding Machine on Automobile Radar Bracket

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Product Details

Manual 30khz Ultrasonic Puncture Welding Machine on Automobile Radar Bracket 



Specifications:

 

Model

HS-40

HS-35

HS-30

HS-28

HS-20

Frequency

40khz

35khz

30khz

28khz

20khz

Power

500W

500~800w

500~800w

500~800w

500~1000w

Horn

≤10mm

≤10mm

≤10mm

≤12mm

≤13mm

Housing Diameter

44mm

44mm

44mm

44mm

64mm

Weight of welder

1.0kg

1.0kg

1.0kg

1.0kg

1.5kg

Digital generator

Analog generator

 

Gun and Cylinder Type of Horn

 

Gun type: in accordance with the shape design of human body engineering, ultrasonic start switch is located on the trigger, easy to grasp and use the welding operation, especially suitable for horizontal or vertical.

Cylinder type: for the appearance of design straight, ultrasonic start switch is located outside the cylinder, easy welding and hand carried, can also be installed between the on machine, welding operation for each direction.

 

 

Advantages in Autobody Spot Welding

· Application in riveting, forming and welding

· light weight, easy to take, easy to operate (handheld)

· Equipped with welding timer

· Easty to set time welding

· Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)

· FET power output

· Automatic resonance

· Maintain the amplitude function automatically

· Starting: achieving maximum power with 105msec

 

Applications in Automobile Different Parts

 

Ultrasonic Spot Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.

 

Amplifying and Different Type of Horn

 

Components of Ultrasonic Welding (Horn, Booster and Transducer)

They can amplify the amplitude at a particular ratio step by step. For example, the transducer amplitude is 6mm, the booster can amplify it triply to 18mm, and then the horn can make it to 36mm. However, the work life of horn would be shortened with the amplification of amplitude. The required amplitude differs with the welding material.

 

 

There are three common horn material:

Titanium

high price, excellent performance good toughness and low loss, difficult to be processed;

Its amplitude can reach to 60mm.

Aluminum

low price, fast loss, easy to be processed;

Its highest amplitude less than 300mm.

Steel

too hard to be made as horn;

its highest amplitude less than 25mm;

It is suitable for cutting but the blowpipe need to be added in for its cooling.

 


PreviousFast Welding Speed and No Deformation by Ultrasonic Multihead Welding Equipment

Next30Khz Pen Type Ultrasonic Riveting Welder with Metal Shell or Nylon Shell Selection

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