NewsHome>>News

Installation, debugging and trouble shooting of ultrasonic cutting system

2018-08-24 14:44:43

Ultrasonic cutting system installation and commissioning:

1. Regularly check the tightness of the transducer, the booster and the cutting blade and the tightness of the clamping point (one week);

2. Verify the power of the empty load. If it is larger than 15%, the system should be inspected (connected, tightened, clamped);

3. Press the TEST button periodically to check;

4. When the cutting rubber is burred and not smooth, the cutting speed  should be reduced or the cutting angle should be adjusted; when the cutting rubber is burnt, smoke, increase the speed, adjust the cutting angle or reduce the gain;

5. When any part of the system is damaged, it should be replaced in time to avoid damage to the entire system;

6. The cutting blade is recommended to cool;

7. Regularly clean the cutting knives to prevent excessive sticking;

8. When cutting, it is forbidden to touch the tip of the knife with your fingers.

The common faults and solutions for ultrasonic cutting system:

No ultrasonic waves

1. Check the line and activate the signal plug.

2 Whether the start signal relay in the control cabinet works normally;

3 Whether the transducer is normal;

4 Whether the power generator is normal (there are 3 fuses outside the power generator, there are 2 fuses inside, use the multimeter to measure whether it burns out, usually it is because the fuse is burnt out);

5 amplitude modulators and cutting knives are generally not easily damaged.

The cutting knife does not move

1 Whether the limit has a signal;

2 Whether the cutting knife sets the speed;

3 Observe whether the inverter has a frequency output.

How to solve the burr and charring after cutting the rubber

1. If cutting rubber produce burrs, please reduce the cutting speed or adjust the angle;

2. If cutting rubber produce charring or smoke, please increase the speed or adjust the angle, reduce the gain (generally need special tools to adjust the gain).

PreviousThe Performance of Impedance Analyzer

NextThe best Christmas gift-Teamwork