HSK63 20khz High Vabration and Spindle Ultrasonic Assisted Machining Equipment for CNC Machining Center

  • China
  • Altrasonic
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Product Details

Specification:

 

Frequency

20 Khz

Output Power

1000 W

Voltage

220 V/110V

Switch

Handle or foot switch

Power Adjusting

Step or continuous

Working Time Control

24 Hours

Weignt

30 KG ( Determined by the size of the horn )

Generator

Digital Generator

 

 

Ultrasonic milling is a kind of new method of process technology, is the ultrasonic vibration by adding high frequency micro-amplitude in general milling process, to change the machinable property of material. Ultrasonic milling device is constituted by generator, oscillator and horn.

Ultrasonic oscillator is the energy-gathered part to change and amplify the electric energy output by generator to mechanical energy, then pass to work piece. Ultrasonic oscillator can be designed as the structure which can clamp a certain range on the basis of requirement of practical application occasion.

 

 

Principle:

 

Ultrasonic machining process uses a power supply that converts conventional line voltage to 20KHz electrical energy.

This high-frequency electrical energy is provided to a piezoelectric converter that changes high frequency electrical energy into mechanical motion.

The ultrasonic motion from the converter is amplified and transmitted to the horn and cutting tool.

This causes the horn and attached cutting tool to vibrate perpendicularly to the tool face thousands of times per second with no side to side motion.

A recirculating pump forces E/Z Pump™ abrasive, suspended in a liquid medium, between the vibrating tool face and the workpiece. The abrasive particles strike the workpiece at 150,000 times their own weight.

These tiny abrasive particles chip off microscopic flakes and grind a counterpart of the tool face.

 

Applications:

1. Various kinds of materials especially fragile rigid material.

2. Processing plane, groove, all kinds of form surface (such as spline, gear and thread) and special surface of mould.

3. Application area: machining industry, machine tool equipment manufacturing.

4. Application occasion: manufacturing enterprise, universities and colleges, scientific research institution, mechanical equipment transformation industry.

 

 

Consumable part and working time

Ultrasonic milling consumable part and working time

CSXX-20100-BT40 vertical milling

CSXX-20100-BT40 disk milling

consumable part

working time

consumable part

working time

milling cutters

100h8h/d

milling cutters

150h8h/d

carbon brush

6000h8h/d

carbon brush

8000h8h/d

 

Work environment:

The environment: use it indoor;

Moisture: ≤85%RH;

Peripheral environment temperature: 0 ℃ - 40℃

The generator size: 450mm×300mm×135mm

The space for use: the distance of the other objects to the power case should not be less than 150mm; to the heat dissipation port should not be less than 200mm.

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