Advanced Ultrasonic Assisted Machining with Diamond Grinding Tool

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Advanced Ultrasonic Assisted Machining with Diamond Grinding Tool

 

The Ultrasonic drilling machine is a drilling device that uses vibrations in order to hammer its bit through materials, as opposed to traditional drilling methods. The drill uses a piezoelectric actuator as its source of power, and utilizes a variety of 'horns' to vibrate, or hammer, its bit through the material. It was originally designed to be able to drill through very rigid rock surfaces that would otherwise be damaged by a rotary drill, but has also shown potential usefulness to the field of medicine. It is the specific characteristics of the drill that make it ideal or practical for certain situations.

 

In ultrasonic machining, the tool oscillates through such a small amplitude (10 microns or less) that the cutting edge remains in the material, and the force and engagement remain relatively constant. Thus, rather than compromising tool life, tool life is enhanced.

 

In titanium alloy, the class of metal in which the technology has delivered the most benefit, that choice has been shown to come down to a 200 to 400 percent increase in tool life or a 200 to 300 percent increase in metal removal rate

 

Applications

1. Various kinds of materials especially fragile rigid material.

2. Processing plane, groove, all kinds of form surface (such as spline, gear and thread) and special surface of mould.

3. Application area: machining industry, machine tool equipment manufacturing.

4. Application occasion: manufacturing enterprise, universities and colleges, scientific research institution, mechanical equipment transformation industry.

 

Technical Parameters:

 

Product shape: HSK63 milling machine handle

Working frequency: 15-21KHz;

Resonance point amplitude: 10um or more;

Speed: 3000 r / min or less

Matching tool: carbide end mill head Φ2-Φ13; disk cutter Φ50;

Power: 500W

  

Competitive Advantages:

· Virtually any hard material can be machined

· Little heat is produced

· Since the motion of the tool is up-and-down vibration rather than rotation as in traditional machining, the holes cut are not limited to circular shapes but can be any shape. Custom "cookie cutter" tools can cut complicated shapes.

· Good surface finish and higher structural integrity is obtained

Advanced Ultrasonic Assisted Machining with Diamond Grinding Tool

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