800W Smart Digital Auto Operation Ultrasonic Riveting for Welding Car Bumper

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Product Details

800W Smart Digital Auto Operation Ultrasonic Riveting for Welding Car Bumper 


Specifications:

 

Model

HS-40

HS-35

HS-30

HS-28

HS-20

Frequency

40khz

35khz

30khz

28khz

20khz

Power

500W

500~800w

500~800w

500~800w

500~1000w

Horn

≤10mm

≤10mm

≤10mm

≤12mm

≤13mm

Housing Diameter

44mm

44mm

44mm

44mm

64mm

Weight of welder

1.0kg

1.0kg

1.0kg

1.0kg

1.5kg

 

Two Types of Horn

 

Gun type: in accordance with the shape design of human body engineering, ultrasonic start switch is located on the trigger, easy to grasp and use the welding operation, especially suitable for horizontal or vertical.

Cylinder type: for the appearance of design straight, ultrasonic start switch is located outside the cylinder, easy welding and hand carried, can also be installed between the on machine, welding operation for each direction.

 

Competitive Advantages in Bumper Riveting

· Application in riveting, forming and welding

· Light weight, easy to take, easy to operate (handheld)

· Equipped with welding timer

· Easty to set time welding

· Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)

· FET power output

· Automatic resonance

· Maintain the amplitude function automatically

· Starting: achieving maximum power with 105msec

 

Principle of Ultrasonic Car Bumper Riveting Spot Welder


When the ultrasonic role in the thermoplastic plastic contact surface, it will generate tens of thousands of times per second, high frequency vibration, this high-frequency vibration, ultrasonic energy through the ultrasonic wave transmitted to the mold to ultrasonic welding material surface, it will produce high-temperature materials. Plastic contact surface resulting in rapid melting, coupled with stress, it blend and coagulation, so that to achieve the purpose of ultrasonic welding.


Condition of Ultrasonic Welding:

 

Ultrasonic automotive plastics as the condition of ultrasonic welding, the most important is the time to apply welding energy (vibration, welding time) length and pressure, of course, other conditions are also very important. Welding temperature ultrasonic welding material viscosity flow temperature. Otherwise the material will not melt.

 

Types of Ultrasonic Welding


Ultrasonic welding: ultrasonic vibration with ultrasonic welding mould, the ultrasonic welding energy conduction to the plastic surface, resulting in local temperature, so that the plastic surface melting. Under the pressure of the ultrasonic hand, so to weld plastic, beautiful, strong effect.

Ultrasonic implants: the nut screws or other metal into plastic work piece. Ultrasonic energy through the ultrasound machine will be transmitted to the metal. The high-speed vibration and heat, the pressure in the ultrasound machine to make metal objects embedded directly into the plastic inside.

Ultrasonic riveting: the nature of metal and plastic or two different plastic bonding together, can make use of ultrasonic riveting machine, so that the weldment hard brittle, beautiful, strong.

 

 Three Common Horn Material


1.Titanium

high price, excellent performance good toughness and low loss, difficult to be processed;

Its amplitude can reach to 60mm.

2. Aluminum

low price, fast loss, easy to be processed;

Its highest amplitude less than 300mm.

3. Steel

too hard to be made as horn;

its highest amplitude less than 25mm;

It is suitable for cutting but the blowpipe need to be added in for its cooling.

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