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20khz Ultrasonic Fiber Welding Horn with Special Steel Titanium Material

  • China
  • Altrasonic
  • HS-WL20
  • Shanghai
  • 1
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Product Details

20khz Ultrasonic Fiber Welding Horn with Special Steel Titanium Material  

Description:


The HS-WL20 ultrasonic welder horn is suitable for ultrasonic lace sewing machine. Ultrasonic lace sewing machine, is an efficient sewing, embossing equipment. Mainly used in the hem of the synthetic fiber cloth, welding, cutting, embossing, processing products with good water tightness, high production efficiency, without needlework accessories, melted smooth surface without burrs, feel good and so on.

Widely used in clothing, toys, food, environmentally friendly non-woven bags, masks and other industries.

Ultrasonic lace sewing machine, using the latest ultrasonic technology, widely used world famous components, with advanced technology, reasonable structure, reliable operation, easy operation and so on.

Technical Parameters:


Item No HS-WL20
Frequency 20Khz
Power 2600W
Voltage 200-240V, Alternating current
50-60hz, Single phase
Electric current 15A
Range of welding time 0.05-10/sec
Environment Temperature 5-50℃
Air supply requirements Clean dry compressed air, maximum pressure 7kg
Weight 25Kgs


Ultrasonic Welding Principle:


When ultrasonic effects on the contact area of thermoplastic plastic, it will produce tens of thousands times per second high-frequency vibration. This the high-frequency vibration achieves a certain amplitude, and passes the ultrasonic energy to the welding area through the welding pieces. Because of the large resistance at the interface of the two welding area, it will produce local high temperature. And also because of poor thermal conductivity of plastic, can not be distributed in time, gathered in the welding area, resulting in two plastic contact surface rapid melting, coupled with a certain pressure, to integrate into one. When the ultrasonic stops, let the pressure last for a few seconds to make it solidified, thus forming a solid molecular chain, to achieve the purpose of welding, welding strength can be close to the strength of raw materials. The quality of ultrasonic plastic welding depends on the amplitude of the transducer and the horn, the welding pressure and the welding time. The welding time and welding horn pressure can be adjusted. The amplitude depends on transducer and booster. The three factors of interaction have a suitable value, if the energy exceeds the appropriate value, the plastic melting amount will be large, easy to deformation of welding; if the energy is small, it is not easy to solder, the pressure can not be too much. This optimum pressure is the product of the length of the welded part and the edge of the optimum pressure per 1mm.

1. Equipment applicable materials


Chemical fiber cloth, or chemical fiber blended fabric, chemical film is also more than 30% of woven, can be processed into the desired products, such as Nylon cloth, knitted fabrics, non-woven fabrics, T / R cloth, Trinidad and Tobago Cloth (Polyester cloth), glitter cloth, multi-layer cloth, as well as a variety of lamination film made of film covering film can be applied.


2. Equipment use function


(1) sealing, (2) pattern cutting,(3) cutting, (4) slitting, (5) cutting holes, (6) pressing graphics, (7) forming, (8) printing colors, Bronzing, (10) Flap and print, (11) welding metal wire fixed.


3. Applicable products


(1) Clothes lace (2) Bed cover (3) Pillow cover (4) Car cover (5) Tentage (6) Packaging tapes (9) Raincoat, Windbreaker, Snow Jacket, (10) Toys, (11) Gloves, (12) Tablecloths, (13) Chair covers, (17) Accessories, (18) Umbrellas, (19) Lampshades, (20) Filters and more.


Equipment function


(1) The use of ultrasonic vibration and special steel wheel, pressurized, you can get the use of the above functions.

(2) Processing does not smoke, sparks, does not hurt the edges of cloth, but also to avoid burrs.

(3) The change of the flower wheel is simple and convenient, the flower wheel of various figures can be changed according to the customer's need.

(4) No preheating during manufacture and continuous operation.

(5) Can be installed color paper, gold foil, up to India when pressure, bronzing function.

(6) can be more than one unit into a special machine, in order to complete a larger width of the product, such as quilt cover, umbrella and so on.

(7) Special alloy steel wheel made of material, and by special heat


WHY CHOOSE ALTRASONIC ?


1. OVERSEA SERVICE TEAM. We now have agents in India, Austrilia, Hongkong, Singapore, Taiwan, Malaysia, Germany, and other country still being discussing.

2. Innovation. Altrasonic R&D and marketing staffs to constantly explore new applications in the field of ultrasound, and the importance of team spirit of cooperation.

3. Half the price, double the value. Every product reach you have been test in our company three times, and with 72 hours continous working, to confirm it is well before you get it. Also we always learn from foreign company, to upgrade our products.

4. Good components. Ceramic mainly imported from German, and using the superior quality aluminum, titanium raw materials.

5. Individual Customize. We can customize products according to your requirements, Also supply OEM service. Customize ultrasonic solution for different applications.

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