banner
Products
Home Ultrasonic Machining

Ultrasonic Drilling

20khz 2000W Spindle Ultrasonic with HSK63 Connector for Drilling

20khz 2000W Spindle Ultrasonic with HSK63 Connector for Drilling

20khz 2000W Spindle Ultrasonic with HSK63 Connector for Drilling

  • Product origin:

    China
  • Product Details

 

 

Technical Parameters:

 

Product shape: HSK63 milling machine handle

Working frequency: 15-21KHz;

Resonance point amplitude: 10um or more;

Speed: 3000 r / min or less

Matching tool: carbide end mill head Φ2-Φ13; disk cutter Φ50;

Power: 1000W

 

 

Specification:

 

Frequency

20 Khz

Output Power

1000 W

Voltage

220 V

Switch

Handle or foot switch

Power Adjusting

Step or continuous

Working Time Control

24 Hours

Weight

30 KG

Application

Ultrasonic drilling

Generator

Digital Generator

Length of cable

5M

 

 

Ultrasonic drilling

 

Ultrasonic assisted drilling is a recently-developed technique, in which high-frequency (> 20 kHz) vibration is superimposed onto the movement of a standard drill bit in the axial direction, providing advantages including reduced drilling forces (reduction often in excess of 80%) and improved quality of drilled holes when compared to conventional drilling. Ultrasonic assisted drilling also achieves a reduction in entry and exit delamination size, but not in the expected proportion considering the observed reduction of drilling forces. A different mechanical process to that in conventional drilling may be driving the delamination in Ultrasonic assisted drilling, for example dynamic or thermal effects in addition to thrust and torque loads.

 

The aim of this project is to achieve a mechanical understanding of the process that drives delamination during Ultrasonic assisted drilling and to implement it in an analytical model and numerical tools with predictive ability. These can then be used to enhance Ultrasonic assisted drilling to minimise delamination and to predict the performance of hybrid joints with Ultrasonic assisted drilling-induced damage.

 

Principle:


Ultrasonic drilling is a non-traditional, loose abrasive machining process. The Ultrasonic waves are sound waves of frequency higher than 20,000 Hz.


Ultrasonic waves can be generated using mechanical, electromagnetic and thermal energy sources. They can be produced in gasses (including air), liquids and solids.


In the process of Ultrasonic drilling, material is removed by micro-chipping or erosion with abrasive particles. v

The tool is oscillated by a piezoelectric transducer and an electric oscillator at a frequency of about 20 kHz. The tool forces the abrasive grits, in the gap between the tool and the work piece, to impact normally on the work surface, thereby machining the work surface.


The smaller the grit size, lesser the momentum it receives from the tool. As the tool continues to move downwards, the force acting on larger grits increases rapidly, therefore some of the grits may be fractured. Eventually, the tool comes to the end of its strike and grits with size larger than the minimum gap will penetrate into the tool and work surface to different extents. 

 

Applications

1. Various kinds of materials especially fragile rigid material.

2. Processing plane, groove, all kinds of form surface (such as spline, gear and thread) and special surface of mould.

3. Application area: machining industry, machine tool equipment manufacturing.

4. Application occasion: manufacturing enterprise, universities and colleges, scientific research institution, mechanical equipment transformation industry.

 

Competitive Advantages:

 ---Virtually any hard material can be machined

 ----Little heat is produced

 ---Since the motion of the tool is up-and-down vibration rather than rotation as in traditional machining, the holes cut are not limited to circular shapes but can be any shape. Custom "cookie cutter" tools can cut complicated shapes.

 ----Good surface finish and higher structural integrity is obtained

Leave A Message

If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

related products
Ultrasonic Processing
Drilling 0.5-12mm Ultrasonic Assist Machining with BT30 Ultrasonic Spindle used in CNC Processing Center

The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.

ultrasonic machining equipment
20kHz Ultrasonic Assisted Drilling Machining For CNC Machines

The application of ultrasonic technology in machining can be divided into two categories according to the characteristics of its processing technology. One is to use ultrasonic abrasive treatment with abrasives, such as ultrasonic hole processing, ultrasonic grinding, ultrasonic polishing, ultrasonic deburring and the like. The other is ultrasonic machining combined with cutting tools and other machining methods such as rotary ultrasonic drilling, grinding and milling. Ultrasonic electrochemistry, ultrasonic vibration cutting,

Ultrasonic Spindle
Ultrasonic drilling

The principle is very simple. An ultrasonic horn is used to vibrate a drillbit vertically. The drillbit can consist of nothing more than a piece of wire - I used standard household pins, which are steel and are around 0.7mm diameter. In the presence of an abrasive slurry, the pounding action of the drillbit tip causes the underlying material to chip away, gradually drilling a hole. It works best on brittle materials like glass and ceramics.

ultrasonic vibration machining
bone ultrasonic drilling machine

bone ultrasonic drilling machine

Ultrasonic Processing
Altrasonic Ultrasonic Drilling Machine High Speed Cutting Silicon machine

The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.

Ultrasonic Drilling
Ultrasonic Turning, Drilling Ultrasonic Drawing Die Procession

Our offered drilling machine is manufactured using premium quality components and modern technology in line with industry standards. Furthermore, this drilling machine is available in different technical specifications and sizes as per the requirements of the clients.

20khz Ultrasonic Maching Device
20khz 2000W Spindle Ultrasonic Maching Device with HSK63 Connector for Drilling

Ultrasonic milling is a kind of new method of process technology, is the ultrasonic vibration by adding high frequency micro-amplitude in general milling process, to change the machinable property of material. Ultrasonic milling device is constituted by generator, oscillator and horn.

Rotary Ultrasonic Drilling Machine
20khz Rortary Ultrasonic Driller Device for Holes Driling of Thick Composite Materail

Ultrasonic milling is a kind of new method of process technology, is the ultrasonic vibration by adding high frequency micro-amplitude in general milling process, to change the machinable property of material. Ultrasonic milling device is constituted by generator, oscillator and horn.

© Copyright: 2024 Hangzhou Altrasonic Technology Co.,Ltd All Rights Reserved

IPv6 network supported

top

Leave A Message

Leave A Message

    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.