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Ultrasonic Plastic Welding Machine

20Khz Ultrasonic Plastic Welding Machine for Sealing Cosmetic PVC Tubes Lipstic Case

20Khz Ultrasonic Plastic Welding Machine for Sealing Cosmetic PVC Tubes Lipstic Case

Today ultrasonic welding is used in every industry that processes plastics. Most common uses are in the Automotive, Medical, Textile, Food, Plastics, and Packaging industries.Conforming to the spirit of "Service First", ALTRASONIC provides lifetime maintenance to its products for as long as they are used by customers.

  • Item No.:

    HS-W20A
  • Payment:

    T/T, PayPal, WWestern Union
  • Product origin:

    China
  • Color:

    Silver
  • Shipping port:

    Shanghai or Ningbo
  • Product Details

20Khz Ultrasonic Plastic Welding Machine for Sealing Cosmetic PVC Tubes Lipstic Case




Description:


Ultrasonic plastic welding is suitable for virtually all thermoplastics. When planning welds between semi-crystalline plastic pieces of work, it is important to remember that the weld behaviour of these plastics differs considerably from that of amorphous plastics.

Ultrasonic plastic welding can be used to a limited extent for joining together two different thermoplastics (amorphous plastics). Ultrasonic welding is not suitable for use with thermo setting plastics. Today ultrasonic welding is used in every industry that processes plastics. Most common uses are in the Automotive, Medical, Textile, Food, Plastics, and Packaging industries.


Specification:


Item No.: HS-W20A

Frequency: 20 kHz

Power: 2000W-5000 Watt

Voltage: 110V / 220-240V, AC

Electric Current: 15A

Welding Time: 0.05-10 / sec

Temperature: 5-50℃

Max Pressure: 1.96kn

Max Stroke: 75mm

Cycle Rate: 80 / min

Weight: 100kgs

Dimension of Generator: 280(L)*400(W)*120(H)

Dimension of Pressure(mm): 400(L)*690(W)*1200(H)

  

Advantage:

 

1.Digital Generator:

The first DSP automatic tracking ultrasonic digital generator in China:

  • High stability

  • The output is strong

  • Full VGA touch screen

  • Automatic frequency searching

  • Amplitude stepless adjustment

  • Intelligent protection and breakdown alarm

  • The amplitude adjustment realized by the intelligent closed loop amplitude control technology

  • Various welding modes: Time / Energy / Power / Absolute depth / Relative depth / Pressure

 

2.Ultrasonic Transducer with Booster:

Altrasonic can make and replace various brands of transducers and booster, such as: Branson, Dukane, Rinco, Telsonic, Herrmann, etc. There are lower costs, sturdy quality, superior value and

  • Imported ceramic chip

  • Good heat resistance and long lasting

  • One by one testing to ensure that each transducer performance are excellent

  • The new type of booster achieves maximum rigidity.

 

3.Ultrasonic Sonotrode:

Altrasonic's engineers analyze the material, size and geometry of the thermoplastic components to be welded by each customer, and then designs and processes the perfect ultrasonic sonotrode. Developing of custom made horn, is Altrasonic’s specialty.


Application:


1. Toy Industry: toy gun, water gun, telephone and rag baby, etc;

2. Electronic Industry: gum case of watch, nylon watch band, calculator, sound box wraps hull and cell phone battery, etc;

3. Automotive Industry: interior components (side door trim, center console), engine compartment components (cylinder head cover, engine covers), lighting, filters and acoustic foams, etc;

4. Packing Industry: disguise box, PVC packing box and toothpaste tube, etc;

5. General Business Ware: Inkjet cartridge, video cassette rack, tape box and computer disk, etc;

6. Medical Industry: sterile package sealing, equipment component assembly, syringes and filters, etc.

 


Workshop:


CE:


Shipping:


Payment:

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Ultrasonic welding is the process by which two pieces of plastic are joined together through the use of high-frequency acoustic vibrations. For the process one half of the component is placed on a fixed anvil and the second half is placed on top. An extension, connected to the transducer on the welding machine, called a “horn” is then lowered down on top of the two components. Once the horn is in place a very rapid low-amplitude acoustic vibration is applied to the moulding in a small welding zone. This vibration causes the acoustic energy to be converted into heat energy and the two components are welded together in a short space of time, typically less than one second.

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 ultrasonic sealing, the heat required for melting is only generated inside the thermoplastic sealing layer. For localized conversion of vibrations to friction heat, the anvil or sonotrode profiles are mostly linear. These profiles ensure focusing of the energy input and therefore short sealing times between 100 and 200 milliseconds.

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    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.